Best Welders For Exhaust Pipe

As a welder operator, having to spend money over and over again on a welder just to get the perfect fit could be a downing task. There are various brands out there that actually develop really good welders but when you are specific about getting a welder for exhaust pipes, then there is a lot more to consider than just being in the market for a random welding machine.

Are you still having doubts as to if you can weld your exhaust pipe yourself? Get those doubts out of your mind right now cause with the best welding machines for exhaust pipes, you have solved 90% of any challenge you might end up facing when welding exhaust pipes. The rest of the job really just depends on your level of concentration and your ability to follow instructions carefully. I mean why not save some money for things like this rather than seeking professionals’ every time you need to fix your exhaust pipe.

Top 6 Welders For Exhaust Pipe

Prices and images pulled from the Amazon Product Advertising API on:

The best way to go about welding exhaust pipes is to first apply spot welds. You should go around the circumference of the tubing placing three or four tiny welds. And as the welding heat keeps getting really high, this will prevent the tubing from warping and getting out of shape, which could create gaps   so basically in four easy steps, first you should cut the exhaust tubing accurately and as neat as possible as this is actually the most determining factor in how the complete exhaust system eventually works out for you.

Secondly, you need to keep both of your hands free which is why you have to clamp the tubing together. Make sure before starting you are able to fit the two pieces together exactly how you would want them, the goal is to secure them in place as you want it to turn out. After this, you should spot welds. This is the only way you are getting the best out of welding the exhaust pipe. Always go around the circumference to place three to four welds. Then finally you can weld the gaps while making sure you are doing a 100% job around the exhaust pipe to prevent future leaks developing just few days after welding.

As easy as all this seems, it would all ball down to nothing if you are not making use of the right type of welders for exhaust pipes. So let’s just jump right into it and discuss the best welders for exhaust pipe out there right now.

  1. Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown:

This welder really just edges the Hobert Handler welder coming up in the second best welder for exhaust pipe just a little bit. It is a highly compact welder engineered in a dual voltage mechanism which can be easily switched and controlled as you would prefer. This dual voltage mechanism allows you to switch quickly from 220V to 110V using the adapter plug.  The beauty about the LOTO design is that it is designed to suit different situations and functions due to its wide range of controlling options being made available, as well as an advanced cooling system that ensures the welder has a stable and durable high performance.

Lotos TIG200ACDC 200A AC/DC Aluminum Tig Welder with DC Stick/Arc Welder, Square Wave Inverter with Foot Pedal and Argon Regulator 110/220V Dual Voltage Brown

When welding exhaust pipes, this welder operates at a very high performance, smothered with the help of its in built square wave inverter which not only gives it its efficiency but also its utmost accuracy when welding. The welder is highly versatile and fits various types of materials such as aluminum, stainless steel and other metallic materials. This makes it a perfect fit for non-professional welders and can be easily used on your exhaust pipe if instructions are followed accordingly. This is a quality TIG welding machine perfect for precise welding of thinner gauge materials and with a power efficiency of 80%, it is really a go to welder for exhaust pipe.

Now when welding an exhaust pipe, control really comes in play as a very important factor. And this welding machine provides just that. Engineered with a start hand torch control and precise foot pedal welding heat control, it is suitable for welding mild steel, aluminum and stainless steel like I mentioned earlier, its versatility is second to none and we are even yet to get to the most interesting part. It’s designed with an adjustable arc current which makes the arc-starting function a whole lot better and suitable for welding different arrays of acid or basic electrode.

This package comes with a power supply, TIG torch, MMA/Stick clamp, Ground clamp, consumable set, foot pedal, argon regulator and most importantly an instruction manual. So you basically have what you need to get to work right away on welding your exhaust pipe.

Pros
  • The welder operates as a dual voltage system
  • Top quality and highly durable
  • Very easy to set up and use
  • The welder has an exceptional arc performance
  • It is 80% power efficient
Cons
  • Regulators are a little bit not up to standard when compared to the Hobart Handler series
Click Here To Check Price On Amazon
  1. Hobart 500554001 Handler 190 with SpoolRunner 100

This welder right here is absolutely phenomena and arguably the best contender for top spot on our list of best welders for exhaust pipe. I’m sure if you’re quite familiar with welders, you would realize there has been an ongoing talk about the Hobart series being one of the best welder series ever made so far. Well here is why this welder lives up to its hype. It’s not just about its versatility that makes it able to perform extremely well at not just residential works, but also at an industrial level. The Hobart 500554001 handler is built to utmost quality and durability, one which welder operators have been demanding for a while.

The Hobert Handler uses a MIG Installation method and with a 20% duty cycle then you could actually weld 2 minutes out of 10 minutes. Usually the less the amps you weld at, the higher the duty cycle. This welder plugs into a regular wall outlet  and the 140 amp is the highest you can go before you go to 220 plug.

Hobart 500554001 Handler 190 with SpoolRunner 100

I really cannot speak more highly of a better welder. If you’re looking to weld exhaust pipes then this right here is your catch even at a professional level, this Hobart has what you need. I use it with 75% Argon and love it. The Hobart 500559 operates with a 115V from a standard household current and the wire feed speed Rage is 40-700IPM at load, but at no load it feeds at 50-740IPM.

More importantly, the Hobart Handler does not have restrictions to just exhaust pipes, it can be used to weld trailer frames, farm equipment, body panels etc. this phenomenal welder for doesn’t give you any sort of headaches when assembling together. It is very easy to set up and all you need to do is follow the instruction that comes with it. The Hobert handler definitely deserves top spot on our list of best welders for exhaust pipe but the LOTO on top spot edges it for very slight reasons.

Pros
  • The welder is easy to set up
  • The welder can weld a lot of materials and be used for both residential, industrial and commercial welding
  • The Hobert Handler comes with a built-in storage
Cons
  • Comes with no safety gear
Click Here To Check Price On Amazon
  1. 160 Amp Digital Display LCD Stick ARC Welder IGBT DC Inverter

 This arc welder it welds really smooth with a lot of penetrating power, although it could be a little tricky to get the arc started but once you figure out a way around it, it is no problem. I would recommend this welder for beginners and for anyone looking to get started on welding their exhaust pipe themselves for probably the first time. The electrode holder is quite good enough to perform some vertical up welding, overhead, and flat welding. And as a first timer, this welder would make it easier for you to start welding in some very tight spots.

This welding machine is capable of welding with an amperage as low as 50 amps, which makes it a perfect suit for welding thin plates. And the truth is when it comes to welding exhaust pipes, 90 amps is really all you will ever need. And for getting that range of amperage, A 20 amp, 110 volt circuit will easily provide the 50-90 amps. There is absolutely no doubt that this welding machine performs well on exhaust pipes. All you need to make sure of in the first place is to always ensure a clean welding surface as this helps a lot in the efficiency of this machine. This is another terrific welding machine for exhaust pipe, If you are looking for a home welder.

160 Amp Digital Display LCD Stick ARC Welder IGBT DC Inverter 115 & 230V Welding Red

This welder is very quiet and unlike some brands when you turn this welding machine, you barely hear the fan turn on and even if you decide to weld at 125amp while welding 1/8 plate, it will still be as quiet as you want it to be as the fan is designed to be turned on and off as needed.

Although not our number one choice, I am very, very impressed with this welder as it welds just as nice as any other out there. And the weight is also something to fall in love with, as it can’t be more than 10 pounds. Makes it very portable

However a little downside with this welder which is why it is nor on our top spot is the stinger it comes with, that might not last for a while if you are consistently weld. And also the amps display seems not that accurate, it deviates between 5 to 10 amps depending on how high the amps are. However in my opinion, this really isn’t an issue, all you need to do is personally figure out what amps work best for your rods. Get yourself a stinger such as the Jackson or Tweco stinger and you are good to go with welding your exhaust pipe without any issue whatsoever

Like I said earlier, this is a perfect fit for beginners. The welding machine is designed with the knob and display unit having a clear cover which prevents you from bumping the amperage knob

Pros
  • This is a very portable welding machine
  • Uses little amount of energy and conserves energy as well
  • The welder is cheap
Cons
  • Inaccurate amps display
Click Here To Check Price On Amazon
  1. SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder

The SUNGOLDPOWER is another terrific welder for beginners. You really do not have to be a professional welder anymore to weld those exhaust pipes. although a little bit of experience might come in handy with this welder and we will discuss reasons why very soon.

The machine works pretty well with good penetration on 110v on a piece of 1/4″ thick pipe. And the general performance in terms of efficiency and precision stays consistent when used on 220v

The welder comes with a roll of flux core wire which is 9mm thick, which really is not a good fit for this welder and you would have to get some modifications on it. And although it doesn’t have lcd screen displays for amps and volts, with a little experience you will know when the settings are set correctly.

SUNGOLDPOWER 200Amp MIG MAG ARC MMA Stick DC Welder 110/220V Dual Voltage IGBT Inverter 200A Aluminum Welding Soldering Machine Gas Shielded/Gasless Flux Cored Wire Solid Core Wire Welding Equipment

This excellent machine is what I will call one of those industrial machines we could always take advantage of for some personal use such as welding exhaust pipe. It delivers such industrial power on 110 or 220v and it is a very portable unit. The machine runs at 180amp but it will beat your imaginations as it runs almost as good as a 250-300amp machine. It’s a versatile machine that welds stainless steel & aluminum

Although there is room for improvement but there always is with any other brand you are trying to get. This welder performs much more like a pro machine and overall this could end up a very good deal. This mig welder seems very well built and comes with almost everything you need to weld including thin pieces of plywood added inside the cardboard box for added protection.

Pros
  • The welding machine works with a dual power outlet
  • It has a duty cycle of 60%
  • It is highly versatile
  • The machine produces very little splatter
Cons
  • No LCD screen to display amps and volts
Click Here To Check Price On Amazon
  1.  Miller Electric 120/240VAC, 1 Phase

For someone who has seen a lot of welder products, two things really stand out for me with this welding machine. First is the weight is extremely light and the lightest on this list, and for someone who is just an occasional welder, the welding machine welds amazingly well, capable of making you lay down some of the best beads you have ever run on. The penetration is absolutely on point with so much precision. The bead is well formed and enhanced by an auto setting which this machine is designed on. This welder can weld various thickness of exhaust pipes

Miller Electric 120/240VAC, 1 Phase

The little down side with this welding machine would be The cheap ground clamp it comes with. It’s very thin and just doesn’t look like it will hold up very well. And it might not really be good enough if you are using it consistently. Nevertheless this machine does a great job and it is easy to set up, has lots of power on 220v and runs very quiet.

Pros
  • The welder has two different plugs
  • It is very easy to set up
  • Its weight makes it very portable
Cons
  • Ground clamp doesn’t last long
Click Here To Check Price On Amazon
  1. Lincoln Electric Weld Pak 140 HD Wire-Feed Welder K2514-1

This is a great little welder for the money if you are an occasional user. And you don’t have to be a professional welder at all, with zero experience and with a little practice you can lay down a pretty good bead. There are a few things you should however be aware of. Firstly its actual rating on a standard 20 amp receptacle is 90 Amps and If you are thinking of running it at an higher amperage without tripping your breaker, you might need to install a 30 Amp and a120 volt circuit and receptacle.

Lincoln Electric Weld Pak 140 HD Wire-Feed Welder K2514-1

It is a 20% duty cycle machine, meaning if you weld for more than 2 minutes out of 10 at higher than 90 Amps, it will shut down automatically to protect the unit. To be honest seeing this machine at first site online could scare you off when you start to compare its features to the price, it is absolutely a steal!

All-in-all I highly recommend this machine to anyone considering light duty welding, especially for intermittent use which makes it a good fit for your exhaust pipe, however If you plan to do heavier or more frequent work I would consider you go for our top three on this list

Pros
  • Lightweight and portable
  • Very cheap for what it offers
Cons
  • cycle duty is 20% which is not not suitable for an intermittent user
Click Here To Check Price On Amazon

CONCLUSION:

All reviewed welders for exhaust pipes on our list comes with different features and specifications and in the end  it really all gets down to individual preference and how often you intend using your welding machine. However these are the best welders for exhaust pipe out in the market right now that are capable of giving you the best welding experience with exhaust pipes